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Electro-Mechanical Design Engineer

Sensata Technologies · Sofia

🇬🇧 English
HV insulation arc mitigation techniques basic electrical circuits statistical methods process control product test processes welding brazing soldering adhesive bonding machining stamping molding forming

Описание на позицията

About the role

We are seeking an Electro-Mechanical Design Engineer to join our global engineering team. You will develop high‑voltage contactor products, ensuring they meet demanding customer and system requirements from concept through production launch.

Key responsibilities

  • Design and optimise electro‑mechanical components focusing on switching performance, thermal behaviour and reliability.
  • Lead full product development cycles, including concept, validation, prototype support, testing and release to production.
  • Create accurate drawings, specifications and documentation, and manage timely release through internal systems.
  • Support cross‑functional integration, manufacturing readiness and production validation activities.
  • Maintain product documentation and interact directly with customers to gather specifications, schedule expectations and budget constraints.
  • Conduct corrosion research, welding characterisation and apply mechanical engineering principles, materials science, fluid, thermal and heat‑transfer analysis.

Required profile

  • Bachelor’s degree in Mechanical or Electrical Engineering (Master’s preferred).
  • Strong understanding of high‑voltage DC switching systems (400‑1000 V+), contact physics, arcing phenomena and electro‑mechanical actuator dynamics.
  • Proven experience with contact materials (Cu, CuTe, AgSnO₂, AgNi), contact force design, tolerancing and life optimisation.
  • Knowledge of HV insulation, creepage, clearance, dielectric requirements and relevant safety standards (IEC, UL, LV123/LV148).
  • Familiarity with arc‑mitigation techniques, pre‑charge systems and HV safety standards for automotive/industrial applications.

Required skills

  • High‑voltage DC switching design (400‑1000 V+)
  • Contact material expertise (Cu, CuTe, AgSnO₂, AgNi)
  • HV insulation, creepage, clearance calculations
  • Arc mitigation and pre‑charge system knowledge
  • Mechanical engineering fundamentals: materials, fluid, thermodynamics, heat transfer
  • Basic electrical circuits and micro‑electronic assembly
  • Statistical methods, process control and product test processes
  • Manufacturing methods: welding, brazing, soldering, adhesive bonding, machining, stamping, molding, forming

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Sensata Technologies

Sofia