Electro-Mechanical Design Engineer
Sensata Technologies · Sofia
Описание на позицията
About the role
We are seeking an Electro-Mechanical Design Engineer to join our global engineering team. You will develop high‑voltage contactor products, ensuring they meet demanding customer and system requirements from concept through production launch.
Key responsibilities
- Design and optimise electro‑mechanical components focusing on switching performance, thermal behaviour and reliability.
- Lead full product development cycles, including concept, validation, prototype support, testing and release to production.
- Create accurate drawings, specifications and documentation, and manage timely release through internal systems.
- Support cross‑functional integration, manufacturing readiness and production validation activities.
- Maintain product documentation and interact directly with customers to gather specifications, schedule expectations and budget constraints.
- Conduct corrosion research, welding characterisation and apply mechanical engineering principles, materials science, fluid, thermal and heat‑transfer analysis.
Required profile
- Bachelor’s degree in Mechanical or Electrical Engineering (Master’s preferred).
- Strong understanding of high‑voltage DC switching systems (400‑1000 V+), contact physics, arcing phenomena and electro‑mechanical actuator dynamics.
- Proven experience with contact materials (Cu, CuTe, AgSnO₂, AgNi), contact force design, tolerancing and life optimisation.
- Knowledge of HV insulation, creepage, clearance, dielectric requirements and relevant safety standards (IEC, UL, LV123/LV148).
- Familiarity with arc‑mitigation techniques, pre‑charge systems and HV safety standards for automotive/industrial applications.
Required skills
- High‑voltage DC switching design (400‑1000 V+)
- Contact material expertise (Cu, CuTe, AgSnO₂, AgNi)
- HV insulation, creepage, clearance calculations
- Arc mitigation and pre‑charge system knowledge
- Mechanical engineering fundamentals: materials, fluid, thermodynamics, heat transfer
- Basic electrical circuits and micro‑electronic assembly
- Statistical methods, process control and product test processes
- Manufacturing methods: welding, brazing, soldering, adhesive bonding, machining, stamping, molding, forming
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Sensata Technologies
Sofia